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Accelerating Innovation: End-to-End Engineering from Concept to FDA-Cleared Wireless Patient Monitoring

About Client

A global MNC leader in patient Monitoring products and entering wireless patient monitoring devices segment with a NPI/NPD product.

Client’s Challenge

  • No product in wearable segment. Need to develop one for a growing market in US and EU region.
  •  Novel medical device using wireless sensors, limited predicate devices
  •  Large number of physiological parameters to be monitored in real-time, multiple product codes
  •  Enhanced usability requirements, Single hand Docking mandatory
  •  Cloud connect data in a secure way
  •  FDA certification mandatory

iOrbit Solution

  • End to end product development of FDA Class II device: wireless patient monitoring system
  • Medical grade App. development along with a customized Docking Station for Hospital use
  • Compliant Product DHF, Cybersecurity and Safety RM, Usability study, HF validation study
  • Comply with all certification standards and submissions
  • Wireless coexistence and Cybersecurity tests
  • 510(k) FDA (Ph-I) and
  • Design Implementation of the iBSM app
  • Identification of a medical grade tab and enabling remote management of the same
  • Mechanical design of the docking station and the associated hardware electronics
  • Development and deployment of the associated cloud components to deliver the workflows
  • Risk management for product safety and security
  • Extensive Verification and Validation and generation of test reports
  • DHF, IFU labelling and Medical Device File readiness for submission leveraging the iOrbit 13485 processes
  • Integrated testing of the product, including multi RF coexistence tests at TUV labs
  • Human Factor Engineering, human factor validation tests and useability testing
  • Design and development of product workflows and protocols
  • Completion of all statutory IEC/ISO tests to meet FDA consensus standards
  • 3rd party Cybersecurity testing and certification of all components

iOrbit Scope

  • Leveraging the expertise in state-of-the-art digital healthcare technology, iOrbit designed the iBSM product platform to meet the requirements of wireless patient monitor
  • UX design and development of clinician-facing iBSM applications
  • Seamless integration of wearables with bedside monitors
  • Remote management of medical-grade tablets
  • Mechanical and hardware design of an elegant and ergonomic docking station
  • Cloud infrastructure design and workflow automation
  • Safety, risk, and cybersecurity compliance
  • Verification & Validation, usability, and human factors testing completed
  • DHF, IFU, labeling, and documentation as per iOrbit’s ISO 13485 process framework
  • Third-party IEC/ISO testing and RF coexistence validation with TUV

Key Outcomes

  • First-in-Segment Wearable Solution: Delivered a novel wireless patient monitoring system for US and EU markets, addressing a major portfolio gap.
  • Regulatory Success: Achieved FDA 510(k) clearance (K243837) with full compliance to IEC/ISO, cybersecurity, usability, and RF coexistence standards. 
  • Seamless Clinical Integration: Enabled interoperability of wearable sensors with bedside monitors, clinician apps, and medical-grade tablets. 
  • Elegant & Practical Design: Developed an ergonomic single-hand docking station and robust hardware/software platform optimized for hospital workflows. 
  • Cloud-Connected Ecosystem: Designed secure cloud infrastructure and workflow automation for real-time multi-parameter monitoring. 
  • Patient Safety & Usability Validated: Completed rigorous Verification & Validation, Human Factors Engineering, and third-party cybersecurity testing. 
  • End-to-End Ownership: Delivered the complete DHF, IFU, labeling, and submission documentation under iOrbit’s ISO 13485 framework.